自華光電®鑽石眼模|異形眼模 myBlossom® Diamond Die
自華®鑽石眼模
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自華光電®代理全球最小鑽石眼模|異形眼模。
鑽石眼模(Diamond Wire Drawing Dies)是金屬伸線工業中的核心精密工具，利用鑽石極高的硬度與耐磨性，將金屬線材(如金線、銅線、不鏽鋼線)通過精密開孔的模具進行拉拔，以達到縮小線徑並提升表面光滑度的目的。
鑽石眼模的種類與特性
根據所使用的鑽石材料，主要分為以下三類:
天然鑽石眼模(Natural Diamond Dies):
特性：硬度最高，能提供極佳的表面光潔度。
應用：由於原石昂貴且尺寸有限，主要用於細線及超細線的精密加工。
單晶人造鑽石眼模(SSCD/Monocrystalline Diamond Dies):
特性：具備與天然鑽石相近的硬度和熱傳導性，但品質更為均一，不含雜質與裂紋。
應用：常用於非鐵金屬線材(如金、銀、銅)的伸線，確保精確的尺寸控制。
聚晶鑽石眼模(PCD/Polycrystalline Diamond Dies):
特性：由鑽石粉末與金屬結合劑高溫高壓燒結而成，韌性強、耐磨性極佳，且磨損均勻。
應用：適合中、粗伸線加工，廣泛應用於電纜、汽車零件及硬質線材(如不鏽鋼、鎢線)。
應用範疇與形狀
鑽石眼模的應用非常廣泛，涵蓋了從高科技半導體到傳統工業的各種領域：
精密電子：用於製造 IC 接線(直徑僅 6-25 微米)或石英錶用的磁線。
特殊形狀加工：除了標準圓形孔徑，還能定製異形眼模，製作梯形、六角形、正方形或電車線等特殊截面形狀。
工業組件：應用於線切割加工(EDM)、鋼纜、編織管及電動車馬達線材。
結構與保養
幾何構造：內部通常分為進入區、壓縮區(使線材變形)、定徑區(決定最終尺寸)及出口區。
維修服務：磨損的眼模可透過專業廠商進行精密拋光與再加工，以修復孔徑缺陷並延長使用壽命，降低生產成本。
Diamond die 鑽石眼模，Shaped Dies 異形眼模|異形鑽石眼模|異型鑽石伸線眼模。聚晶鑽石眼模、合成單晶鑽石眼模、天然鑽石眼模、鎢鋼模、擠出工具、導向模、束線模/絞線模、拼合模、異型眼模。
自華光電 - mB®鑽石眼模/異形鑽石眼模 台灣代理商。
Allen K. Lin | Allen@myblossom.tw | LINE ID: Allen-007 | Wechat ID: Allen-006 | T: 0910-782775
myBlossom® Diamond Die
自華光電 myBlossom
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Diamond wire drawing dies are core precision tools in the metal wire drawing industry. Utilizing the extremely high hardness and wear resistance of diamonds, they draw metal wires (such as gold, copper, and stainless steel wires) through precisely drilled dies to reduce wire diameter and improve surface smoothness.
Types and Characteristics of Diamond Drawing Dies
Based on the diamond material used, they are mainly divided into the following three categories:
Natural Diamond Dies:
Characteristics: Highest hardness, providing excellent surface finish.
Applications: Due to the high cost and limited size of raw diamonds, they are mainly used for precision processing of fine and ultra-fine wires.
Monocrystalline Diamond Dies (SSCD):
Characteristics: Possessing hardness and thermal conductivity similar to natural diamonds, but with more uniform quality, free of impurities and cracks.
Applications: Commonly used for drawing non-ferrous metal wires (such as gold, silver, and copper) to ensure precise dimensional control.
Polycrystalline Diamond Dies (PCD):
Characteristics: Made from diamond powder and a metal binder, sintered under high temperature and pressure. High toughness, excellent wear resistance, and uniform wear.
Applications: Suitable for medium and coarse wire drawing, widely used in cables, automotive parts, and rigid wires (such as stainless steel and tungsten wire).
Applications and Shapes
Diamond dies have a wide range of applications, covering various fields from high-tech semiconductors to traditional industries:
Precision Electronics: Used to manufacture IC wiring (diameter only 6-25 micrometers) or magnetic wire for quartz watches.
Special Shape Processing: In addition to standard circular apertures, custom-made dies can be produced to create trapezoidal, hexagonal, square, or tram wire cross-sections.
Industrial Components: Used in wire cutting (EDM), steel cables, braided tubing, and electric vehicle motor wires.
Structure and Maintenance
Geometry: Internally, it is typically divided into an entry zone, a compression zone (deforming the wire), a sizing zone (determining the final size), and an exit zone.
Repair services: Worn eye molds can be precision polished and reprocessed by professional manufacturers to repair aperture defects, extend service life, and reduce production costs.
自華光電® 眼模的24種形狀
Make wire in any shape
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異形鑽石眼模的24種形狀
Make wire in any shape 製作任何形狀的線材
根據您的要求進行定製，幾乎可以提供任何形狀。此外，我們可以幫助您設計一系列鑽石眼模，這些模具將逐漸將您的線材或棒材從一種形狀轉變為另一種形狀。高性能形狀的模具使線材製造商能夠滿足線材表面質量和尺寸標準。異形鑽石眼模用於減小直徑或將一種線形狀轉換成另一種形狀。應用包括各種類型的黑色和有色金屬棒和電線。
異形鑽石眼模可根據您的要求進行定製，幾乎可以提供任何形式。形狀包括梯形、矩形、小車、六角形、Z形、正方形、三角形、梯形、橢圓形、半圓形、三葉形、傳輸電纜形狀和電車線(幾乎任何形狀都可用)。我們可以幫助您設計一系列模具，這些模具將逐漸將圓形或成形的線材或棒材轉變為另一種形狀。讓我們知道您的成型棒或線材要求，讓我們的工程團隊為您設計系列。mB®異形鑽石眼模採用鏡面拋光和光滑的線材製造，確保最佳的模具壽命和伸線。
